Net-zero foundations for Strongford Wastewater Hub

Water Sector

Hyperion Robotics partnered with Mott MacDonald Bentley to revolutionise the construction of the Strongford Net Zero Hub, the world’s first net-zero wastewater treatment facility. The project required 32 pipe support foundations, and Hyperion’s innovative 3D-printed designs ensured groundbreaking environmental and economic benefits. Leveraging advanced material science and Modern Methods of Construction (MMC), the approach exemplified a new era in sustainable infrastructure development.

By reimagining foundation design, Hyperion Robotics achieved a 32% reduction in embodied carbon, saving 608 kilograms of CO2. This was accomplished through optimized 3D printing techniques, which minimised material use while maintaining structural integrity. Compared to traditional methods, the project used 50% less concrete, translating into cost savings of 60% and a significantly reduced environmental footprint.

Thanks to efficient offsite production, all 32 foundations were manufactured over just two days, with each unit taking only 15 minutes to produce. On-site installation was seamless, requiring minimal equipment and manpower, cutting project time by 67% and enabling completion in just 16 days. The durable hybrid structures, compliant with Eurocode standards, underscored Hyperion’s commitment to quality and innovation.

The success of this project demonstrates the potential for 3D-printed solutions to reshape the construction industry. It not only sets a precedent for future net-zero projects but also highlights how sustainable design and technology can drive meaningful progress in reducing environmental impact.