Fernando
16 Jul 2025
In an industry where infrastructure strength and safety are paramount, the materials and methods used to build foundations can make all the difference. Hyperion Robotics, with our cutting-edge 3D printing technology, offers a solution that is not only stronger than traditional methods but also more sustainable.
In this blog post, we’ll explore how our foundations provide unmatched strength, reduce material waste, and meet rigorous code compliance standards, ensuring safety, efficiency, and regulatory adherence.
The strength of Hyperion Robotics foundations
When it comes to building infrastructure, the strength of the foundation is non-negotiable. Our 3D printed foundations are up to 10 times stronger than traditional concrete. This immense strength comes from a blend of advanced material science and state-of-the-art design, which ensures that every foundation we create can withstand the test of time and the harshest conditions.
While conventional construction methods rely on mass and traditional reinforcement techniques, our 3D printing technology offers optimised reinforcement where it matters most. This results in foundations that don’t just meet, but exceed the structural requirements of most infrastructure projects.
Compared to the competition, many 3D printed solutions fail to meet these strength standards, often due to lack of reinforcement. Our approach, on the other hand, ensures that our foundations are built to last and handle heavy loads, making them an ideal choice for critical infrastructure like data centres, power stations, and utilities.
What do we mean by “built to last”? All of our foundations, chambers and drawpits have a 100 year design life for multiple classes, and are built with the flexibility to accommodate future alterations or maintenance, ensuring long-term value for your projects.
The advantage of using less material
Not only are our foundations stronger, but they are also more sustainable.
Hyperion Robotics’ technology reduces the amount of material used by up to 75% compared to traditional construction methods. This dramatic reduction in material waste means fewer resources are consumed, lower transportation costs, and reduced carbon emissions.
The environmental benefits of using less material are substantial, as construction is one of the largest contributors to global waste. By utilising 3D printing, we can create structures that are both efficient and eco-friendly. This is not only a win for your projects but also for the planet.
Code Compliance: The backbone of reliable construction
When constructing critical infrastructure, safety and adherence to regulations are non-negotiable. We understand the importance of meeting stringent code compliance standards in every project. Our 3D printed foundations are not only strong but also fully code-compliant, ensuring they meet all relevant building codes and safety standards.
Our foundations undergo rigorous testing and certification processes, giving clients confidence that their projects are built to last and adhere to all legal requirements. Hyperion’s technology is specifically designed to meet local and international construction codes, ensuring that every project is safe, reliable, and up to industry standards.
Code compliance is particularly crucial for long-term infrastructure, where any structural failures could lead to costly repairs, downtime, or even safety hazards. By choosing Hyperion Robotics, you’re choosing a solution that is built to be safe, reliable, and future-proof.
What sets Hyperion Robotics apart from competitors
While there are other companies offering 3D printed structures, many of them fall short in one key area: reinforcement and code compliance.
Competitors may offer solutions that appear innovative but fail to meet the rigorous standards required for critical infrastructure. Some 3D printed structures are not reinforced to the extent needed for heavy loads, and others may not have the necessary code compliance certifications.
This can be a huge risk for developers and contractors, especially when building infrastructure that needs to meet safety and performance standards.
Hyperion Robotics, however, ensures that every structure is reinforced for maximum strength and built with complete code compliance, providing peace of mind that your project will stand the test of time and meet all regulatory requirements.
Real-world applications
Hyperion Robotics’ foundations have already been successfully implemented in a variety of high-stakes infrastructure projects. Whether it’s for power utilities, data centres, or transport infrastructure, our 3D printed foundations offer the strength and compliance necessary for long-lasting structures.
Severn Trent Water
When asked by Severn Trent Water to design and manufacture 32 pipe support foundations for the world’s first net-zero wastewater treatment facility, we reimagined the conventional box-shaped foundation with an optimised ribbed design calculated to Eurocode 7 standards. The hybrid structure combined 3D-printed concrete faces with a reinforced concrete core, ensuring durability and compliance with EN1990 and EN1992 codes while using less material.
Learn more about our work with Severn Trent Water.
National Grid
Another notable example is our collaboration with National Grid on a UK-first trial to manufacture, install, and test low-carbon 3D-printed substation foundations.
This project has the potential to reduce construction-driven carbon emissions and lower costs to consumers of network construction. If rolled out across National Grid substations, it could save up to 705 tons of concrete and 323 tons of CO₂, delivering £1.7 million in consumer savings over a 10-year period.
Not only that, but despite using 70% less material, Hyperion Robotics’ 3D-printed foundations have been proven to be four times stronger than traditional methods. Previous on-site structural tests have demonstrated significantly higher resistance compared to conventional foundations, ensuring enhanced durability and long-term reliability.
Read more about the National Grid project.
Iberdrola/Scottish Power
And let’s not forget our collaboration with Iberdrola/Scottish Power on a pilot project to develop sustainable concrete structures using 3D printing and recycled materials.
In this project, we applied our innovative 3D printing technology to create a concrete base for an electrical substation. The structure was designed and printed at our Helsinki facility and then transported to Peikko Group’s test location in Lahti, Finland, for installation and testing. The live test demonstrated that the sustainable infrastructure could withstand three times its design load – using only a quarter of the material normally required. This achievement underscores the potential of our technology to optimise construction processes by reducing material usage and associated carbon emissions. Learn more.
A strong, compliant future with Hyperion Robotics
At Hyperion Robotics, we don’t just build foundations; we build strong, sustainable, and safe foundations that meet the highest standards of code compliance.
Our 3D printing technology allows us to deliver foundations that are up to 10x stronger than traditional methods while using significantly fewer materials.
By choosing Hyperion Robotics, you are ensuring that your infrastructure project will be built to last, stay within budget, and meet all regulatory requirements. Our technology offers the perfect blend of strength, efficiency, and compliance.
If you’re looking for a stronger, more sustainable, and code-compliant foundation solution for your next infrastructure project, get in touch with us today. Explore our product catalogue to learn more about our offerings, or contact our team for a consultation on how Hyperion Robotics can help bring your vision to life with the most innovative 3D printed solutions available.
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